Form Fill Seal Machines

We are one of the most prominent names in manufacturing wide range of form fill seal machines which includes Milk Pouch FFS, Oil Pouch FFS, Powder Sachet FFS, and Viscous Liquids FFS etc. These form fill machines are sturdily constructed and use compressed air for batch cutting. Our range is extensively used by many industries for packing granules, milk, and various kinds of powders, paste, ketchup, oils and more. Our form seal machines are characterized by high speed and high productivity.

Advantages and features of the Mechanical Machine :

• No Compressor required
• Low maintenance cost
• Output - between 2000 to 2500 pouches/hr per head
• Capacity 5 ml - 1000ml Pouch
• PLC Controls for very accurate filling and sealing
• SS Top Tank for storage of liquid
• Impulse Sealing
• UV Tube for Film Sterilization
• Heat / Ink Batch Coder
• Photo Electric Sensor / Eye for Film

Liquid Pouch FFS
We offer Liquid Pouch FFS based on the most advanced technology available today in the market. Following are the technical details of our Liquid Pouch FFS.

Mechanical Operations

• No pneumatics/compressors required
• Fully automatic
• Precision filling accuracy
• Hygienic UV sterilizing device for pouch material
• Long machine life and trouble free operations
• All movements on ball and linear bearings with hardened and ground shafts
• Noise free operation
• User friendly roll mounting mechanism

Specifications

• Overall Dimension ( in mm) : 830( W ), 800 ( D ), 1700 ( H )
• Weight of the Machine: 350 kgs. Approx.
• Product: Any Free Flowing Liquid (Mineral Water, Soft Drink, Milk, Butter Milk, Synthetic Juices, Country Liquor, etc.)
• Average Out Put : 1800 Pouches per hour
• Film Thickness : 50 to 100 Micron
• Packing Style : Pillow Type Poly pouches
• Packing Dimensions Width 150mm or as desired, Length as desired, depending upon Fill quantity.
• Film Width : 325mm +/- 2mm
• Dosage : 200 ml to 1000 ml
• Fill Accuracy : +/- 1%
• Packing Material : Heat Sealable Film - Co Extruded - LDPE/HDPE/LLDPE
• Sealing System : Impulse / Continuous
• Drive Motor Rating : 0.75 KW1400 RPM Single Phase
• Power Consumption / Supply : 2 KW / 220 VAC 50 Hz Single Phase
• Cooling Water: 50 liter / hr at Room Temp. (15 deg. C to Max. 25 deg C ) Recycling

Powder / Granule Filling Machine
Power / Granule Filling Machine is a fully automatic mechanically operated high speed vertical pouch form fill & seal collar type machine which has its application in packing free flow granulated products such as "Dust Tea, coffee beans & sugar" in any heat sealable centre seal laminated poly pouches, With telescopic volumetric cup filling system. We use heavy duty MS angular structure in the fabrication of these machines. The angular structure is also dually powder coated wrapped with stainless steel cabinet.

• Product Range: 250 - 500 - 1000 gm.
• Production Speed : 20 - 35 Pouches / min. [Indicative speed under specific condition]

Optional Attachments @ additional cost

• Voltage Stabilizer: Suitable 7.5 KVA, 3 ph, 415 V, 50 Hz. - provided inclusive in offer.
• Feeding Head : Pneumatic Piston Filling System
• Batch Coding: Optional [Any online ink jet printer].
• Photocell: provided inclusive in offer.

Technical Specifications

• Feeding head: Telescopic volume adjustment cup filling system.
• Production Speed: 30 - 35 pouches / min.
• Packing range: 250 - 500 - 1000 gm.
• Film Width: up to 450 mm.
• Film Thickness: 60 to 80 microns.
• Film Material: Any heat sealable laminated poly.
• Sealer heating system: Continues only.
• Filling Accuracy: +/- 5 - 10 gm. [Under the permissible limit].
• Pouch cutting: Zig zag or perforated type.
• Outer Dia. of the film Roll: up to 350 mm.
• Pouch Style: Centre seal pillow pouches.
• Pouch Width: up to 210 mm.
• Pouch Length: up to 300 mm.
• Power Consumption: 5.5 kW / Hour.
• Peak Power: 7.5 KW.
• Power requirement: Three Phases, 415 V, 50Hz.
• Film Guard mechanism : Auto stop when film is exhausted
• Photo Cell: Provided.
• Pouch Counter: Provided.
• Date printing Device: Optional.
• Machine Dimensions: 2200 (H) x 950 (W) x 1150 (Depth) mm.
• Net Weight: 550 kg`s (approx).

Note : Due to R&D and products enhancements technical data are subject to change without prior notice.

VFFS Pneumatic
We offer fully automatic pneumatic operated vertical pouch form fill & seal machine which has its application in packing to pack of Granules Products like Sugar & other free flow granulated grains essential commodities etc in any heat sealable laminated centre seal pillow pouches. It is based on angular heavy duty steel structure wrapped with MS cabinet. Also, all contact parts such as hopper weigher stations forming assembly, etc, are fabricated of stainless steel. It has PLC touch screen HMI that is complete ready to use.

• Product Range: 1000 - 5000 gm.
• Production Speed: 30 - 35 pouches / min @ 1 - 2 kg & above.
  : 10 - 15 pouches / min @ 3 - 5 kg & below. [Indicative speed under specific condition]

Optional Attachments @ additional cost

• Voltage Stabilizer: Suitable 7.5 KVA, 3 ph, 415 V, 50 Hz. - provided inclusive in offer.
• Batch Coding: Any ink jet / Video jet online printer suitable.
• Photocell: provided inclusive in offer.
• Air compressor: 7.5 Hp, 3Ph, 415 V, Ac 50 Hz.
• Additional forming : Collar set for each width US$ 2750.00

Technical Specifications

• Feeding head: Telescopic volume adjustment cup filling system.
• Production Speed: As above.
• Machine Control system: Screen touches P.L.C (Programmable Logic Controller).
• Packing range: 1000 - 5000 gm.
• Film Width: Up to 650 mm.
• Film Thickness: 80 to 120 microns.
• Film Material: Laminated.
• Sealer heating system: Continues.
• Filling Accuracy: +/- 05 - 20 gm. (Subject flow of material).
• Inner Core Dia. of Film Roll: 70 mm.
• Outer Dia. of the film Roll: up to 400 mm.
• Pouch Style: Center sealed Pillow type.
• Pouch Width: Up to 310 mm.
• Pouch Length: Up to 450 mm.
• Air compressor: 7.5 Hp, 3 Ph, 415 V, Ac 50 Hz.
• Compressed Air pressure: 6.5 kg / cm2 at 40o C.
• Air consumption: 40 m3 / Hour.
• Power Consumption: 5 kW / Hour.
• Peak Power: 7.5 kW.
• Power requirement: 3 Phase, 415 V, 50Hz plus Neutral.
• Film Guard mechanism : Auto stop when film is exhausted
• Pouch Counter: Provided.
• Date printing Device: Optional.
• Photo Cell: Provided.
• Machine Dimensions: 3700 (H) x 1500 (W) x 2000 (Depth) mm.

Fill Seal Machine for Viscous Liquids
We offer Fill Seal Machine for Viscous Liquids, based on the most advanced technology available today in the market. Following are the technical details of our Fill Seal Machine.

• Range: 50 - 250 gm/ml.
• Capacity: 25 - 35 Sachets / min.
• Voltage Stabilizer : 3 KVA, 1 phase, 230 V, 50 Hz
• Feeding Head : Pneumatic Piston Filling System
• Production Speed : 30 - 35 Sachets / min
• Packing Range: 05. 25 ml/gm.
• Film Width : up to 120 mm
• Film Thickness: 40. 60 microns
• Sealer Heating System : Continuous Heating System
• Inner Core Dia. of Film Roll : 70 mm
• Pouch Style : Three side / four side sealing
• Pouch Width : up to 60 mm
• Outer Dia. of the film Roll : up to 350 mm
• Pouch Length : up to 150 mm
• Power Consumption : 1.2 kW / Hour
• Peak Power: 3 Kw.
• Power Requirement: Single Phase, 220 V 50Hz.
• Pouch Counter : Provided
• Air compressor : 3 hp, 3 ph, 415 V, AC 50 Hz. (Consumer Scope)
• Air consumption: 15 cfm @ 6.5 kg/cm2.
• Film Guard mechanism : Auto stop when film is exhausted
• Pouch Counter : Provided
• Date printing Device : Optional
• Machine Dimensions : 1325 (H) x 850 (W) x 800 (Depth)
• Net Weight: 400 kgs.

We also manufacture Form Fill Seal Machines for Pharma applications and Ice / Toy Lollies.